Wireless power receiver configurable for LDO or buck operation

ABSTRACT

A wireless power receiver according to some embodiments includes an integrated circuit which includes: a full-bridge rectifier coupled to receive wireless power from a receiver coil; a wireless receiver controller coupled to control the full-bridge rectifier; a pass device coupled between the full-bridge rectifier and an output; and a configurable controller coupled to the switch, the configurable controller configurable as a LDO controller or a Buck controller. A second controller can be coupled to the configurable controller that interfaces to an external Buck low-side transistor if the configurable controller is the Buck controller and provides GPIO if the configurable controller is the LDO controller. A third controller can be coupled to the full-bridge rectifier, which operates as a full-bridge sync rectifier driver multiplexer to select an external driver for one or more of the rectifier transistors. Other features are also provided.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a Divisional of U.S. patent application Ser. No.16/437,484 filed Jun. 11, 2019, which claims priority to U.S.provisional patent application No. 62/790,418, filed Jan. 9, 2019, whichis incorporated herein by reference in its entirety as part of thepresent disclosure.

TECHNICAL FIELD

Embodiments of the present invention are related wireless transmissionof power and, in particular, to a wireless power receiver.

DISCUSSION OF RELATED ART

Mobile devices, for example smart phones, tablets, wearables and otherdevices are increasingly using wireless power charging systems. Ingeneral, wireless power transfer involves a transmitter driving atransmit coil and a receiver with a receiver coil placed proximate tothe transmit coil. The receiver coil receives the wireless powergenerated by the transmit coil and uses that received power to drive aload, for example to provide power to a battery charger.

There are multiple different standards currently in use for the wirelesstransfer of power. The more common standards for wireless transmissionof power include the Alliance for Wireless Power (A4 WP) standard andthe Wireless Power Consortium standard, the Qi Standard. Under theWireless Power Consortium, the Qi specification, a magnetic inductioncoupling system is utilized to charge a single device that is coupledthrough the receiver coil circuit. In the Qi standard, the receivingdevice coil is placed in close proximity with the transmission coilwhile in the A4 WP standard, the receiving device coil is placed nearthe transmitting coil, potentially along with other receiving coils thatbelong to other charging devices.

Typically, a wireless power system includes a transmitter coil that isdriven to produce a time-varying magnetic field and a receiver coil,which can be part of a device such as a cell phone, PDA, computer, orother device, that is positioned relative to the transmitter coil toreceive the power transmitted in the time-varying magnetic field.

Therefore, there is a need to develop better wireless power receivers.

SUMMARY

According to some embodiments, a wireless power receiver is provided.The wireless power receiver includes a full-bridge rectifier coupled toreceive wireless power from a receiver coil; a wireless receivercontroller coupled to control the full-bridge rectifier; a controllablepass device coupled between the full-bridge rectifier and an output; anda configurable controller coupled to the pass device, the configurablecontroller configurable as a low drop-out (LDO) controller or a Buckcontroller. The receiver can further include a second controller coupledto the configurable controller that interfaces to a Buck low-sidetransistor if the configurable controller is the Buck controller andprovides GPIO if the configurable controller is the LDO controller. Thereceiver can further include a third controller coupled to thefull-bridge rectifier, which operates as a full-bridge sync rectifierdriver multiplexer if the configurable controller is the Buck controllerand operates as a GPIO if the configurable controller is a LDOcontroller.

These and other embodiments are discussed below with respect to thefollowing figures.

BRIEF DESCRIPTION OF THE FIGURES

FIG. 1 illustrates a wireless power transmission system.

FIG. 2 illustrates a wireless power receiver.

FIG. 3 illustrates another wireless power receiver.

FIG. 4 illustrates a configurable integrated circuit for a wirelesspower receiver.

FIG. 5 illustrates wireless power receiver configured to perform Buckconversion.

FIG. 6 illustrates the wireless power receiver configured to perform LDOconversion.

These figures are further discussed below.

DETAILED DESCRIPTION

In the following description, specific details are set forth describingsome embodiments of the present invention. It will be apparent, however,to one skilled in the art that some embodiments may be practiced withoutsome or all of these specific details. The specific embodimentsdisclosed herein are meant to be illustrative but not limiting. Oneskilled in the art may realize other elements that, although notspecifically described here, are within the scope and the spirit of thisdisclosure.

This description illustrates inventive aspects and embodiments shouldnot be taken as limiting—the claims define the protected invention.Various changes may be made without departing from the spirit and scopeof this description and the claims. In some instances, well-knownstructures and techniques have not been shown or described in detail inorder not to obscure the invention.

FIG. 1 illustrates an example wireless power transmission system 100. Asillustrated in FIG. 1 , a transmitting device 102 is coupled to drive atransmission coil 106 to produce a time varying magnetic field. The timevarying magnetic field induces a current in receive coil 108. Receivecoil 108 is coupled to receiving device 104, which receives thetransmitted wireless power.

FIG. 2 illustrates a wireless power receiver 104 including an IC(integrated circuit) 120. Receive coil 108 and capacitors C1 through C6are external devices (not part of IC 120). In IC 120, a full-bridgesynch rectifier (202) is followed by a low drop-out (LDO) circuit.Full-bridge rectifier 202 is formed by transistors Q1, Q2, Q3, and Q4,each controlled by a wireless receiver controller 204. The rectifiedvoltage VRECT generated by rectifier 202 is coupled to the receiver'soutput terminal VOUT through a pass device 208 (including a transistor).Pass device 208 is controlled by a LDO controller 206. Advantageously,the receiver of FIG. 2 provides a simple architecture that can meet awide range of requirements, and can power a system that does not have abattery. However, the LDO is inefficient when the LDO input voltageVRECT is much higher than the output voltage VOUT. When VRECT is closeto VOUT, the LDO is efficient but the output current must be held low tominimize the Rx coil current and thus the LDO output power is low.Therefore, the LDO architecture is not attractive for systems requiringhigh output current or power, e.g. having a battery that should becharged by a high current or power.

FIG. 3 illustrates a wireless power receiver 104 with a different IC120, for Buck converter operation. IC 120 includes Buck converterswitches 304 and 306, and a Buck controller 302 controlling theswitches. An external Buck inductor 308 is coupled to the IC's pin LXbetween switches 304 and 306. Such architecture overcomes some of theLDO disadvantages of FIG. 2 . In particular, the architecture of FIG. 3can provide high output current and power, and is suitable for charginga battery of a battery powered system. However, the power dissipationinside receiver 104 is high, raising thermal concerns. In addition, thisreceiver is not cost effective for non-battery powered systems.

A wireless power receiver configurable for both LDO and Buck operationhas been proposed in U.S. Pre-Grant Patent Publication No. 2015/0364928A1, published Dec. 17, 2015 (inventors: Yen et al.), incorporated hereinby reference.

Some embodiments of the present invention include configurable LDO/Buckreceivers using a novel IC architecture optimized for low receiver costand low power dissipation within the IC.

FIG. 4 illustrates one such IC 402 according to some embodiments of thepresent invention. FIG. 5 illustrates the IC 402 configured for Buckoperation. FIG. 6 illustrates the same IC configured for LDO operation.The IC configuration can be defined by a programmable memory (not shown)in IC 402, e.g. multi time programmable memory (MTP) or some othermemory type.

In IC 402, a full-bridge rectifier 410 receives power from an externalreceive coil 108 (FIGS. 5, 6 ) coupled between pins AC1 and AC2,similarly to FIG. 2 or 3 . (The term “pin” is used herein for any input,output, or input/output terminal of the IC.) External capacitor networkC1 through C6 can also be as in FIG. 2 or 3 . Within the IC, full-bridgerectifier 410, which includes transistors Q1, Q2, Q3, and Q4, iscontrolled by the IC's wireless receiver controller 412 to provide avoltage VRECT to a pass device 414 (transistor Q5). This can also be asin FIG. 2 or 3 .

In LDO configuration, pass device 414 functions as device 208 of FIG. 2. In Buck configuration, pass device 414 functions as a high-side Buckswitch (304 in FIG. 3 ). Pass device 414 is controlled by a configurablecontroller 404, which can be configured as either an LDO controller or aBuck controller.

Configurable controller 404 is coupled to block 406, which is coupled toa pin P1. In Buck configuration, block 406 can be configured as a Bucklow-side driver, to control an external Buck low-side switch 420 (FIG. 5). Switch 420 connects the pin LX (the output of pass device 414) toground, and has a gate coupled to block 406 through pin P1. Switch 420may have the same functionality as the internal (within the IC) switch306 of FIG. 3 .

In the LDO configuration (FIG. 6 ), block 406 can implement some otherlogic; pin P1 can be used as a GPIO (General Purpose Input/Output) pin.

Block 408 can be configured as a multiplexer to select an external,low-side sync rectifier driver (not shown) coupled to block 408 throughpins P2 and P3. In this configuration, transistors Q2 and Q4 are drivenby the external driver instead of wireless internal receiver controller412. This configuration reduces power consumption in controller 412 andhence in the IC.

Alternatively, transistors Q2 and Q4 can be disabled (kept always off bycontroller 412), and replaced by external transistors Q2′, Q4′ in ablock 450, to further reduce power consumption in the IC. The externaltransistors Q2′, Q4′ can be coupled between respective pin AC1 or AC2and ground, in parallel with respective transistors Q2 and Q4. Thetransistors Q2′, Q4′ can be controlled by the external driver (notshown, possibly part of block 450), or by controller 412 coupled to thetransistors Q2′, Q4′ through pins P2, P3 by multiplexer 408. In thelatter case, multiplexer 408 can decouple the transistors Q2 and Q4 fromcontroller 412.

Alternatively (FIG. 6 ), block 408 can be configured for some other typeof functionality, with pins P2 and/or P3 being unused or used as GPIOpins. In this configuration, transistors Q2 and Q4 are driven bycontroller 412.

In some embodiments, multiplexer 408 and controller 412 are configurableindependently of controller 404, so the external rectifier transistorsQ2′ and Q4′ and/or external rectifier driver (not shown) can be used inany of the LDO or Buck configurations.

The IC architecture illustrated in FIG. 4 is cost-effective and suitablefor many applications. The cost is low in LDO configuration because theBuck low-side switch 420 can be omitted. Furthermore, this structureallows effective thermal management of the IC even in high-powerapplications because control of rectifier MOSFETs Q2 and Q4 can be movedto external driver 450, and/or transistors Q2 and Q4 can be replaced byexternal transistors Q2′ and Q4′. Some embodiments allow any subset ofthe on-chip rectifier transistors Q1-Q4, including the entire set, to bedriven by an external driver, and/or be disabled and replaced byexternal transistors.

Further, the IC power dissipation is reduced in Buck configuration byallowing the low-side Buck switch 420 to be external. For example, byadjusting the VRECT voltage such that the Buck converter operates atless than 50% duty cycle, for example 30% to 40%, most power dissipationof the Buck converter occurs outside the IC 402, in external switch 420.Therefore, the IC power dissipation is significantly reduced.

This structure provides for wide range of applications, as the Buckconverter can be configured as either voltage or current source.

Other features of receivers 104 may be as in FIG. 2 or 3 . Inparticular, in FIGS. 5 and 6 , receive coil 108 and capacitors C1through C5 are coupled to pins AC1, AC2, BST1 (bootstrap 1), BST2(bootstrap 2), as in FIG. 2 or 3 . In FIG. 5 , external Buck inductor418 is coupled between the LX pin and the output terminal VOUT. TerminalVOUT is coupled to the FB (feedback) pin, which is coupled to thefeedback input of block 404 configured as a Buck controller. VOUT isalso coupled to capacitor C6 which is coupled to ground. The Buckconverter is formed by switches 414 and 420, inductor 418, Buckcontroller 404, and block 406 configured as a Buck low side MOSFETdriver to drive the switch 420.

Switch 414 can be turned off when the Buck converter needs to bedisconnected from the VRECT terminal.

FIG. 6 illustrates a receiving device 104 with an Rx IC 402 configuredfor LDO operation, which can be useful for example for powering ofsystems that do not have a battery to be charged. Block 404 isconfigured as an LDO controller, including a differential amplifier (notshown) that compares a feedback voltage (generated from the output ofpass device 414) with a reference voltage to control conductance of passdevice 414 for VOUT regulation. Blocks 406 and 408 can be configured forany type of logic operation.

Consequently, some embodiments of the present invention include a Rx ICsystem that can be configured as either a generic Rx IC for LDOfunctionality, or an Rx IC for Buck converter functionality.

The above detailed description is provided to illustrate specificembodiments of the present invention and is not intended to be limiting.Some embodiments are defined by the following clauses.

Clause 1 defines an apparatus comprising an integrated circuitconfigurable for either a low dropout (LDO) converter operation or aBuck converter operation, the integrated circuit comprising:

a pass device (e.g. 414);

a configurable controller (e.g. 404, or 404 in combination with 406and/or 408) coupled to the pass device, for controlling the pass device,the configurable controller being configurable to control the passdevice either as a pass device of an LDO converter or as a high-sideswitch of a Buck converter; and

a first pin (e.g. P1; the term “pin” is used broadly; this could be aland, or a surface mount, or any other type);

wherein the configurable controller is coupled to the first pin and isoperable, in Buck converter configuration, to control an external switch(e.g. 420) coupled to the first pin to act as a Buck converter low-sideswitch.

2. The apparatus of clause 1 wherein the configurable controllercomprises:

a first configurable controller (e.g. 404) for controlling the passdevice; and

a second configurable controller (e.g. 406) coupled to the first pin,for controlling the Buck converter low-side switch in the Buck converterconfiguration.

3. The apparatus of clause 2 wherein when configured for the LDOoperation, the first pin is a general purpose IO (GPIO) pin, and thesecond configurable controller is operable to perform a logic functiondistinct from Buck converter operation.

4. The apparatus of clause 1, wherein the integrated circuit furthercomprises a pin (e.g. LC) coupled to the pass device, for coupling thepass device to a Buck inductor in Buck configuration.

5. The apparatus of any preceding clause, wherein the integrated circuitfurther comprises:

a synchronous rectifier circuit comprising:

first rectifier transistors; and

a rectifier controller for controlling the first rectifier transistors;

wherein the integrated circuit further comprises one or more second pins(e.g. P2 and P3) for coupling to one or more external rectifiertransistors (e.g. Q2′ and Q4′) for replacing one or more first rectifiertransistors (e.g. Q2 and Q4) in operation of the integrated circuit.

6. The apparatus of clause 5, wherein the integrated circuit furthercomprises a multiplexer circuit (e.g. 408) configurable to couple theone or more second pins to the rectifier controller for controlling theone or more external rectifier transistors instead of the one or morefirst rectifier transistors, the multiplexer circuit being alsoconfigurable to decouple the one or more second pins from the rectifiercontroller.

7. The apparatus of clause 6 wherein in a configuration in which the oneor more second pins are decoupled from the rectifier controller, the oneor more second pins are configurable as GPIO pins.

8. The apparatus of any one of clauses 5 through 7, wherein therectifier controller is configured to drive all of the rectifiertransistors when the integrated circuit is configured for LDO operation.

9. The apparatus of any one of clauses 5 through 8, wherein therectifier circuit is connectable to an external receive coil to rectifyan AC signal received by the coil in a wireless power receivercomprising the integrated circuit.

10. The apparatus of any one of clauses 5 through 9, wherein therectifier circuit is a full-bridge rectifier circuit.

11. An apparatus comprising an integrated circuit comprising:

a synchronous rectifier circuit comprising:

rectifier transistors; and

a rectifier controller for controlling the rectifier transistors;

wherein the integrated circuit further comprises one or more pins forcoupling to an external driver for driving one or more, but less thanall, of the rectifier transistors instead of the rectifier controller;and

wherein the rectifier controller is configurable not to drive the one ormore of the rectifier transistors to allow the one or more rectifiertransistors to be driven by the external driver.

12. The apparatus of clause 11, wherein the rectifier circuit isconnectable to an external receive coil to rectify an AC signal receivedby the coil in a wireless power receiver comprising the integratedcircuit.

13. The apparatus of clause 12 wherein the receive coil is not part ofthe apparatus, but the integrated circuit comprises one or more pins forcoupling to the receive coil.

14. The apparatus of any one of clauses 11 through 13, wherein therectifier circuit is a full-bridge rectifier circuit.

15. A method for making a wireless power receiver, the methodcomprising:

(1) obtaining an integrated circuit configurable for either a lowdropout (LDO) converter operation or a Buck converter operation, theintegrated circuit comprising:

a pass device;

a configurable controller coupled to the pass device, for controllingthe pass device, the configurable controller being configurable tocontrol the pass device either as a pass device of an LDO converter oras a high-side switch of a Buck converter; and

a first pin;

(2) determining whether the wireless power receiver is to be configuredfor LDO operation or Buck operation;

(3) if the wireless power receiver is to be configured for LDOoperation, then configuring the configurable controller as an LDOcontroller;

(4) if the wireless power receiver is to be configured for Buckoperation, then:

configuring the configurable controller to control the pass device as ahigh-side Buck switch, and to control an external low-side Buck switch;and

coupling the integrated circuit to the external low-side Buck switch.

16. The method of clause 15, wherein the integrated circuit furthercomprises:

a synchronous rectifier circuit comprising:

rectifier transistors; and

a configurable rectifier controller for controlling either all therectifier transistors or at least one but less than all of the rectifiertransistors;

wherein the method further comprises configuring the rectifiercontroller to control all of the rectifier transistors.

17. The method of clause 15 or 16, wherein the integrated circuitfurther comprises:

a synchronous rectifier circuit comprising:

first rectifier transistors; and

a configurable rectifier controller for controlling either all of thefirst rectifier transistors, or one or more but less than all of therectifier transistors;

wherein the method further comprises:

coupling the integrated circuit to one or more external rectifiertransistors for driving the one or more external rectifier transistorsinstead of the one or more first rectifier transistors; and

disabling the one or more first rectifier transistors.

18. The method of claim 15, 16, or 17, wherein the integrated circuitfurther comprises a multiplexer circuit configurable to couple therectifier controller to either (i) one or more pins of the integratedcircuit, the one or more pins being operable to be coupled to the one ormore external rectifier transistors, or to (ii) the one or more firstrectifier transistors.

19. The method of claim 18, further comprising configuring themultiplexer circuit to couple the integrated circuit to the one or morepins, and coupling the one or more pins to the one or more externalrectifier transistors.

20. The method of any one of clauses 15 through 19, wherein therectifier circuit is a full-bridge rectifier circuit.

Numerous variations and modifications within the scope of the presentinvention are possible. The present invention is set forth in thefollowing claims.

What is claimed is:
 1. A method for making a wireless power receiver,the method comprising: (1) obtaining an integrated circuit configurablefor either a low dropout (LDO) converter operation or a Buck converteroperation, the integrated circuit comprising: a pass device; and aconfigurable controller coupled to the pass device, for controlling thepass device, the configurable controller being configurable to controlthe pass device either as a pass device of an LDO converter or as ahigh-side switch of a Buck converter; (2) determining whether thewireless power receiver is to be configured for LDO operation or Buckoperation; (3) if the wireless power receiver is to be configured forLDO operation, then configuring the configurable controller as an LDOcontroller; (4) if the wireless power receiver is to be configured forBuck operation, then: configuring the configurable controller to controlthe pass device as a high-side Buck switch, and to control an externallow-side Buck switch; and coupling the integrated circuit to theexternal low-side Buck switch.
 2. The method of claim 1, wherein theintegrated circuit further comprises: a synchronous rectifier circuitcomprising: rectifier transistors; and a configurable rectifiercontroller for controlling either all the rectifier transistors or atleast one but less than all of the rectifier transistors; wherein themethod further comprises configuring the rectifier controller to controlall of the rectifier transistors.
 3. The method of claim 1, wherein theintegrated circuit further comprises: a synchronous rectifier circuitcomprising: first rectifier transistors; and a configurable rectifiercontroller for controlling either all of the first rectifiertransistors, or one or more but less than all of the rectifiertransistors; wherein the method further comprises: coupling theintegrated circuit to one or more external rectifier transistors fordriving the one or more external rectifier transistors instead of theone or more first rectifier transistors; and disabling the one or morefirst rectifier transistors.
 4. The method of claim 1, wherein theintegrated circuit further comprises a multiplexer circuit configurableto couple the rectifier controller to either (i) one or more pins of theintegrated circuit, the one or more pins being operable to be coupled tothe one or more external rectifier transistors, or to (ii) the one ormore first rectifier transistors.
 5. The method of claim 4, furthercomprising configuring the multiplexer circuit to couple the integratedcircuit to the one or more pins, and coupling the one or more pins tothe one or more external rectifier transistors.
 6. The method of claim1, wherein the rectifier circuit is a full-bridge rectifier circuit.